Revive Your Cast: A Step-by-Step Guide to Replacing the Levelwind Shaft on Your Ambassadeur 6500C3

The Abu Garcia Ambassadeur 6500C3 is a legendary workhorse among fishing reels, prized for its durability and smooth performance. However, like any mechanical device, parts can wear out with use. The levelwind shaft, also known as the worm shaft or worm gear, is a critical component responsible for evenly distributing line across the spool during retrieve. If you notice your line bunching up or the levelwind mechanism sticking, it might be time to replace this shaft.

This guide will walk you through the process of changing the levelwind shaft in your Ambassadeur 6500C3, getting you back on the water with a perfectly functioning reel.

Before You Begin: Gather Your Tools and Parts

New Levelwind Shaft: Ensure you have the correct replacement part for your Ambassadeur 6500C3 model. Consult your reel’s schematic or a reputable parts dealer. The part number is often #5205 (worm screw) or similar, but always double-check.
Reel Schematic: Having a diagram of your reel is invaluable. You can typically find these on the Abu Garcia website or various fishing reel forums.
Small Phillips Head Screwdriver: For removing side plate screws.
Small Flat Head Screwdriver or Pick: Useful for manipulating small clips or parts.
Pawl Cap Wrench (Optional but Recommended): A specialized tool (often Abu Garcia part #10752 or similar) makes removing the pawl cap easier and prevents damage. Pliers can be used carefully if a wrench isn’t available, but be cautious not to strip the cap.
Needle Nose Pliers: For handling small components.
Reel Oil and Grease: Essential for lubricating parts during reassembly.
Cleaning Supplies: Cotton swabs, a small brush, and a clean cloth for cleaning parts.
A Well-Lit Workspace and a Container: To keep small parts organized and prevent loss.

Step-by-Step Replacement

1. Prepare Your Workspace & Reel: * Lay down a clean cloth or mat to work on. * Wind off any remaining fishing line from the spool. * Loosen the drag star completely.

2. Remove the Handle-Side Sideplate: * Unscrew the handle nut cap (if present). * Remove the e-clip or c-clip holding the handle nut. * Unscrew the handle nut and remove the handle assembly and drag star. Keep these parts in order. * Carefully unscrew the two (or sometimes three) side plate screws holding the handle-side (right side) plate to the frame. * Gently lift the side plate away from the frame. Be mindful of any shims or washers that may be present on the spool shaft or inside the side plate.

3. Remove the Spool: * With the handle-side plate removed, the spool can usually be easily lifted out of the frame. Set it aside in a safe place.

4. Access the Levelwind Mechanism (Palm-Side/Left Side): * Now, focus on the palm-side (left side) of the reel frame. * Remove the Pawl Cap: This small, often slotted or knurled cap (part #5177 or similar) is located on the front of the line guide carriage. Use your pawl cap wrench or carefully use pliers to unscrew it counter-clockwise. * Remove the Pawl: Once the cap is off, the line guide pawl (part #5176 or similar) can be removed. It might fall out, or you may need to gently tip the reel or use your pick to retrieve it. This is a small but crucial part – don’t lose it! * Remove the Line Guide Retaining Clip/Plate: On the side of the frame (usually the left side plate if it’s still attached, or on the frame itself if the left plate is integral or has been removed for deeper cleaning), there’s typically a small retaining clip or plate (e.g., part #5178) that holds the end of the levelwind shaft. This may be held by a small screw or simply clip into place. Carefully remove this.

5. Remove the Old Levelwind Shaft: * With the pawl and retaining clip removed, the levelwind shaft (worm screw, part #5205) and the line guide carriage (part #5174 or similar) should now be free. * Gently slide the levelwind shaft out of the frame. The line guide carriage will come with it or can be slid off the shaft. * Note the orientation of any shims or small bushings that might be on either end of the old shaft.

6. Clean and Inspect: * Take this opportunity to clean the area where the levelwind mechanism sits. Use cotton swabs and a brush to remove old grease, dirt, and debris. * Inspect the line guide carriage and pawl for any wear or damage. If the pawl is worn (e.g., a groove is visible on its “tooth”), it’s highly recommended to replace it along with the shaft for optimal performance.

7. Install the New Levelwind Shaft: * Lightly grease the new levelwind shaft with quality reel grease. * Slide the line guide carriage onto the new shaft. Ensure it’s oriented correctly (refer to your schematic if unsure). * Insert the new levelwind shaft, with the line guide carriage, back into the frame. Make sure any shims or bushings are correctly placed. * Align the end of the shaft with its slot or hole in the frame.

8. Reassemble the Levelwind Mechanism: * Reinstall the Line Guide Retaining Clip/Plate: Secure the clip or plate that holds the end of the levelwind shaft in place. * Reinstall the Pawl: Apply a small amount of fresh oil to the pawl. Carefully insert the pawl back into the line guide carriage. Ensure it seats correctly – the “tooth” of the pawl should engage with the grooves of the levelwind shaft. * Reinstall the Pawl Cap: Screw the pawl cap back on. It should be snug but not overly tight. Overtightening can damage the cap or bind the pawl.

9. Reinstall the Spool and Handle-Side Sideplate: * Place the spool back into the frame. * Carefully align the handle-side sideplate with the frame and spool shaft. Ensure any internal components or shims are correctly positioned. * Gently press the sideplate into place. If it doesn’t sit flush, don’t force it. Double-check that everything is aligned correctly. * Reinsert and tighten the side plate screws. * Reinstall the drag star, handle assembly, handle nut, and handle nut clip/cap in the reverse order of removal.

10. Test and Lubricate: * Turn the handle. The levelwind mechanism should now move smoothly back and forth across the front of the reel. * If it binds or doesn’t move correctly, you may need to disassemble the levelwind components again to check for proper pawl engagement or any obstructions. * Apply a drop of oil to the levelwind shaft where it enters the frame on both sides and to the handle knobs.

Important Tips:

Take Your Time: Rushing can lead to lost parts or incorrect assembly.
Keep Parts Organized: Use a small tray or magnetic mat. Laying parts out in the order they were removed is helpful.
Refer to Your Schematic: This is your best friend during disassembly and reassembly.
Don’t Force Anything: If a part doesn’t seem to fit, re-check its orientation and the schematic.
Cleanliness is Key: Old, gritty grease and dirt are enemies of smooth reel operation.
Moderate Lubrication: Too much grease or oil can attract dirt and hinder performance. A light, even coat is usually sufficient.

Replacing the levelwind shaft on your Ambassadeur 6500C3 might seem daunting at first, but by following these steps carefully, you can restore your reel to its former glory. A smooth, even line lay is crucial for casting distance and preventing line problems, ensuring many more successful fishing trips.